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Extruded Food Solutions

As the concept of healthy eating becomes more popular, the extruded snack industry is welcoming new development opportunities. Consumers' expectations for snacks are no longer limited to taste, but they also focus on their health value and nutritional content. Therefore, the development of fiber-rich, low-sugar, and low-fat extruded snacks will become the mainstream. At the same time, consumers' personalized demand for snacks is also growing, and they are pursuing unique flavors and novel experiences. To meet this trend, we provide innovative solutions covering the entire extruded snack value chain, using innovative technologies and natural ingredients to create healthy and delicious snack options.

Solution Introduction

Snack foods are a classic and beloved product, made using twin-screw extruders. Corn, wheat, and rice starch are fed into the extruder barrel, where they undergo shearing and release at higher temperatures and pressures, expanding in the delivery zone. The final product shape can be customized by adjusting the die nozzle.

Zhennuo offers solutions for extruded snacks. By combining various equipment, we can produce flavorful snacks such as straight-cut snacks, chocolate-filled snacks, Doritos, potato chips, fried snacks, and corn sticks. These delicious, diverse, and easy-to-digest snacks are highly popular with consumers.

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Production Process

Grain Powder

  • Batching

    01

    Batching

    01

    It can realize automatic feeding and batching of various materials and adopts microcomputer control to meet your precision and accuracy requirements.

  • Mixing

    02

    Mixing

    02

    The double-layer rotor design has a short mixing time and high uniformity, which can fully mix the raw materials. It is also equipped with a large-section return air duct to reduce dust pollution.

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  • Extrusion

    03

    Extrusion

    03

    Through the rotation and extrusion of the twin-screw extruder screw, the raw materials undergo shearing, mixing, and aging processes under high temperature and high pressure, and are then molded into the desired shape and size through a mold.

  • Forming

    04

    Forming

    04

    By changing the mold, forming machine and cutting machine to change the shape of the product, the raw materials are accurately converted into products of the required shape.

  • Drying

    05

    Drying

    05

    The dryer features a forced hot air circulation system to improve thermal processing efficiency. The heat source can be a variety of heat media, including electricity, natural gas, fuel oil, and steam. The control system uses a PLC module for more precise temperature control.

  • Coating

    06

    Coating

    06

    Increase the flavor and taste diversity of the product to make it more in line with the taste needs of consumers. At the same time, the coating can also improve the shelf life and stability of the product to a certain extent.

Filled Puffed Snacks

Grain Powder

  • Batching

    01

    Batching

    01

    It can realize automatic feeding and batching of various materials and adopts microcomputer control to meet your precision and accuracy requirements.

  • Mixing

    02

    Mixing

    02

    The double-layer rotor design has a short mixing time and high uniformity, which can fully mix the raw materials. It is also equipped with a large-section return air duct to reduce dust pollution.

  • Extrusion

    03

    Extrusion

    03

    Through the rotation and extrusion of the twin-screw extruder screw, the raw materials undergo shearing, mixing, and aging processes under high temperature and high pressure, and are then molded into the desired shape and size through a mold.

  • Forming

    04

    Forming

    04

    By changing the mold, forming machine and cutting machine to change the shape of the product, the raw materials are accurately converted into products of the required shape.

  • Frying

    05

    Frying

    05

    Removing moisture, shaping three-dimensional shapes, enhancing flavor and taste, and possessing antibacterial function, ensuring that the product is crispy, delicious, safe, and hygienic.

  • Coating

    06

    Coating

    06

    Increase the flavor and taste diversity of the product to make it more in line with the taste needs of consumers. At the same time, the coating can also improve the shelf life and stability of the product to a certain extent.

Crispy Chips/Bugles/Sticks

玉米糁

  • Batching

    01

    Batching

    01

    It can realize automatic feeding and batching of various materials and adopts microcomputer control to meet your precision and accuracy requirements.

  • Mixing

    02

    Mixing

    02

    The double-layer rotor design has a short mixing time and high uniformity, which can fully mix the raw materials. It is also equipped with a large-section return air duct to reduce dust pollution.

  • Extrusion

    03

    Extrusion

    03

    Through the rotation and extrusion of the extruder screw, the raw materials undergo shearing, mixing, and maturation processes under high temperature and high pressure, and are then molded into the desired shape and size through a mold.

  • Separation

    04

    Separation

    04

    Effectively separate finished products from waste materials to ensure that only qualified products enter the next process.

  • Frying

    05

    Frying

    05

    It removes moisture, shapes the product into a three-dimensional shape, enhances the flavor and taste, and also has a sterilization function, thus ensuring that the product is crispy, delicious, safe and hygienic.

  • Coating

    06

    Coating

    06

    Increase the flavor and taste diversity of the product to make it more in line with the taste needs of consumers. At the same time, the coating can also improve the shelf life and stability of the product to a certain extent.

奇多栗米条

营养米

  • Batching

    01

    Batching

    01

    It can realize automatic feeding and batching of various materials and adopts microcomputer control to meet your precision and accuracy requirements.

  • Mixing

    02

    Mixing

    02

    The double-layer rotor design has a short mixing time and high uniformity, which can fully mix the raw materials. It is also equipped with a large-section return air duct to reduce dust pollution.

  • Puffing

    03

    Puffing

    03

    The raw materials undergo shearing, mixing, and aging processes under high temperature and high pressure, and are then molded into the desired shape and size through a mold.

  • Drying

    04

    Drying

    04

    The dryer features a forced hot air circulation system to improve thermal processing efficiency. The heat source can be a variety of heat media, including electricity, natural gas, fuel oil, and steam. The control system uses a PLC module for more precise temperature control.

  • Coating

    05

    Coating

    05

    Increase the flavor and taste diversity of the product to make it more in line with the taste needs of consumers. At the same time, the coating can also improve the shelf life and stability of the product to a certain extent.

爆米饼

谷物粉

  • Batching

    01

    Batching

    01

    It can realize automatic feeding and batching of various materials and adopts microcomputer control to meet your precision and accuracy requirements.

  • Mixing

    02

    Mixing

    02

    The double-layer rotor design has a short mixing time and high uniformity, which can fully mix the raw materials. It is also equipped with a large-section return air duct to reduce dust pollution.

  • Extrusion

    03

    Extrusion

    03

    Through the rotation and extrusion of the twin-screw extruder screw, the raw materials undergo shearing, mixing, and aging processes under high temperature and high pressure, and are then molded into the desired shape and size through a mold.

  • Forming

    04

    Forming

    04

    By changing the mold, forming machine and cutting machine to change the shape of the product, the raw materials are accurately converted into products of the required shape.

  • Frying

    05

    Frying

    05

    It removes moisture, shapes the product into a three-dimensional shape, enhances the flavor and taste, and also has a sterilization function, thus ensuring that the product is crispy, delicious, safe and hygienic.

  • Coating

    06

    Coating

    06

    Increase the flavor and taste diversity of the product to make it more in line with the taste needs of consumers. At the same time, the coating can also improve the shelf life and stability of the product to a certain extent.

膨化油炸食品

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Service Process

  • 01

    Inquiry

  • 02

    Design

  • 03

    Testing

  • 04

    Plan

  • 05

    Manufacturing

  • 06

    Logistics

  • 07

    Installation

  • 08

    Debug

  • 09

    Training

  • 10

    Turnkey Project

  • 11

    Service

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Technical Design

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Product Process

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Upgrade

Provide comprehensive and flexible upgrade services for your equipment

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