Solution Introduction
The breakfast cereal corn flakes solution is based on carefully selected cereal powders such as corn, rice, wheat, oats, and more. By using a mixing and twin-screw extrusion puffing machine for extrusion molding, tablet pressing, pre drying, uniform baking, spraying, deep drying and other processes, various shapes of products are ultimately created, such as thin sheets, rings, balls, moon shapes and rice crisps, meeting the diversified needs of the market for healthy and delicious breakfast grains.
Production Process
Grain Raw Material
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Batching
01
Batching
01It can realize automatic feeding and batching of various materials and adopts microcomputer control to meet your precision and accuracy requirements.
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Mixing
02
Mixing
02The double-layer rotor design has a short mixing time and high uniformity, which can fully mix the raw materials. It is also equipped with a large-section return air duct to reduce dust pollution.
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Extrusion
03
Extrusion
03通过双螺杆挤压膨化机螺杆的旋转和挤压，使原料在高温、高压下经历剪切、混合、熟化等过程，再通过模具塑造成所需的形状和尺寸。
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Pre-dry
04
Pre-dry
04Removes some of the moisture from the product to prepare it for the subsequent main drying process and helps maintain its shape and taste.
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Compression
05
Compression
05By changing the mold, forming machine and cutting machine to change the shape of the product, the raw materials are accurately converted into products of the required shape.
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Baking
06
Baking
06The main function of baking is to achieve the desired taste and color of grain products. By high-temperature baking, corn flakes can become more crispy and delicious, while giving them a unique golden color, enhancing the attractiveness of the product, and helping to further enhance the flavor and taste of the product.
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Spraying
07
Spraying
07The spraying process is usually carried out after baking, with the main purpose of adding a layer of coating on the surface of grain products. This coating can be sweet substances such as sugar, honey, maltose, or other flavor substances such as cocoa powder, crushed nuts, etc. The function of spraying is to increase the diversity of flavor and taste of the product, making it more in line with the taste needs of consumers. At the same time, coatings can also improve the shelf life and stability of products to a certain extent.
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Dry cooling
08
Dry cooling
08The dryer has a forced hot air circulation system to improve the efficiency of thermal processing. The heat source can use various heat media such as electricity, natural gas, fuel oil, steam, etc. The control system adopts PLC module for more precise temperature control.
Breakfast Cereal Corn Flakes
Customer Cases
Our Industry Advantages
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Over 30 Years Of Industry Experience
We have over 30 years of experience in the manufacturing of extruded foods and are familiar with global development trends. Through close cooperation with you, we provide you with a one-stop solution that suits you, including full process design, workshop layout design, and workshop construction guidance.
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Leading The Production Frontier
We specialize in creating intelligent, efficient, long-lasting, and energy-efficient fully automated production solutions, ensuring stable system operation and leading the industry's technological forefront. Every process adheres to strict food safety standards to safeguard your production.
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Product Innovation
Our team of food technologists and engineers work closely together to keep pace with market trends and understand evolving tastes. We continuously innovate equipment and formulations to create tailored extruded food solutions that meet future market demands and help us pioneer new trends in the industry.
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Global Quality Service
Our machinery and engineering services are available in over 110 countries and regions. Regardless of your location, you can expect responsive, attentive service. Our dedicated team is always on hand to resolve production issues, optimize your facility performance, and ensure a smooth and worry-free production journey.
Comprehensive Customized Engineering Solutions
Service Process
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01
Inquiry
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02
Design
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03
Testing
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04
Plan
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05
Manufacturing
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06
Logistics
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07
Installation
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08
Debug
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09
Training
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10
Turnkey Project
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11
Service
Service Support
Technical Design
Product Process
Digital Services
Operation Training
Maintenance
Accessory Support
